Lifting and Transportation
Lifting and positioning of the machine tool shall be carried out using the manufacturer‑provided dedicated lifting equipment; no other methods are permitted. If dedicated lifting equipment is not required by the manufacturer, steel wire ropes shall be used to lift and position the machine tool in accordance with the locations specified in the instruction manual.
Foundation and Location
The machine tool shall be mounted on a solid foundation and positioned away from vibration sources; it should be protected from direct sunlight and thermal radiation, and installed in a dry environment to avoid moisture and air currents. If vibration sources are located near the machine tool, vibration‑isolating trenches must be provided around the base.
Machine tool installation
The machine tool shall be placed on its foundation and leveled in a free‑standing condition, after which the anchor bolts should be evenly tightened. For standard machine tools, the level reading shall not exceed 0.04 mm/m; for high‑precision machine tools, it shall not exceed 0.02 mm/m. When measuring installation accuracy, measurements must be taken at a constant temperature, and measuring instruments should be allowed to equilibrate at that temperature for an appropriate period before use. During installation, care should be taken to avoid any mounting methods that could induce forced deformation of the machine tool. Furthermore, no components of the machine tool should be removed arbitrarily, as such removal may lead to a redistribution of internal stresses, thereby compromising the machine’s accuracy.
Universal tool holder
Preparation Before Trial Operation
After the machine tool’s geometric accuracy has been verified and found to be compliant, the entire machine must be cleaned. Use cotton or silk cloths soaked in cleaning agent; do not use cotton yarn or gauze. Remove the anti-rust oil or paint applied at the factory to protect the guideway and machined surfaces. Wipe away dust from the machine tool’s exterior surfaces. Apply the machine‑tool‑specified lubricant to all sliding surfaces and working surfaces.
Carefully check that all machine tool components have been lubricated as required and that the coolant tank is adequately filled with coolant. Verify that the hydraulic system and the automatic centralized lubrication system have oil levels at the positions specified by the oil level indicators.
Inspect the electrical control cabinet to ensure that all switches and components are functioning properly, and verify that all plug-in integrated circuit boards are securely seated.
Power on to start the centralized lubrication system, ensuring that all lubrication points and the lubrication oil lines are fully filled with lubricant. Complete all preparatory steps prior to operating the machine tool’s components.
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